Bryan, I'm pretty sure I've asked, but that is even with purging the bottles thoroughly first, right?
Yup.. "Purging" doesn't really work when its not under vacuum. Its more like "gas mixing", and the higher the pressure the more the mixing.. I forget the exact amount but even when purging a keg like 25x will still leave you with .4ppm or so.
Agreed! Gases don't behave like "blankets". Well, maybe in certain situations they do for a short period of time, but definitely not in this case.
Bryan, do you plan to post a parts list (sorry if you did and I missed it)?
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