Membership questions? Log in issues? Email info@brewersassociation.org

Author Topic: Batch Sparge Grain Bill Increase  (Read 3714 times)

Offline BrewBama

  • Official Poobah of No Life. (I Got Ban Hammered by Drew)
  • *********
  • Posts: 6077
Batch Sparge Grain Bill Increase
« on: November 13, 2014, 07:04:06 pm »
I generally use Ken Swartz's Batch Sparge advice to increase my grain bill.  Normally I multiply the base grain by 1.09 or 1.08 - close to a lb of base malt.  I have been thinking that I should increase each of the fermentable grains in the grain bill together to reach the ~lb increase.  However, I am not 100% sure which grains are fermentable and which are not.  Can someone take a look and tell me if I am correct (below)?  Am I close?

I am brewing the Regal Pale Ale recipe again (for the third time - I love this stuff).  http://www.homebrewersassociation.org/homebrew-recipe/regal-pale-ale/ 

This is the grain bill:

8.5 lb (3.9 kg) | Pale 2-Row malt (fermentable)
10.0 oz (283 g) | 20° L Crystal malt (non fermentable)
5.0 oz (142 g) | 80° L Crystal malt (non fermentable)
5.0 oz (142 g) | CaraVienne malt (non fermentable)
7.0 oz (142 g) | Wheat malt (fermentable)

Offline Stevie

  • Official Poobah of No Life. (I Got Ban Hammered by Drew)
  • *********
  • Posts: 6858
Re: Batch Sparge Grain Bill Increase
« Reply #1 on: November 13, 2014, 07:09:24 pm »
I've never adjust other than to adjust for efficiency. When I do, I only adjust the base malts, so in your case, yes the 2row and wheat.

Offline brewinhard

  • Official Poobah of No Life. (I Got Ban Hammered by Drew)
  • *********
  • Posts: 3272
Re: Batch Sparge Grain Bill Increase
« Reply #2 on: November 14, 2014, 11:36:03 am »
I do not batch sparge, but I do perform many no-sparge brews.  I follow the calculations in Palmer's How to Brew and I love the results.  It is a bit time consuming doing the math, but after you figure out which calculations are needed and which really aren't, then things go a bit more quickly.  When determining my Sc (scale-up factor) it is mentioned by Palmer that ALL grains are to be increased by this factor number.  For example, if my Sc is calculated to be 1.24, then all base and specialty grains are increased by this factor as well.  I have had fantastic results with this process resulting in a rich, smooth, pH balanced wort profile. 

Now, when I used to fly sparge all the time, I would only increase the base malt % to hit my efficiency numbers in my brewing software.  Just reporting what I have experienced and observed. 

Offline a10t2

  • Official Poobah of No Life. (I Got Ban Hammered by Drew)
  • *********
  • Posts: 4696
  • Ask me why I don't like Chico!
    • SeanTerrill.com
Re: Batch Sparge Grain Bill Increase
« Reply #3 on: November 14, 2014, 11:56:41 am »
Normally I multiply the base grain by 1.09 or 1.08 - close to a lb of base malt.

Looks like Ken's site is offline. What does the factor of 1.09 mean?

Anyway, if you're only doing relatively small efficiency corrections, it hardly matters, but I would scale only the base malt(s).

I'll take another opportunity to plug my batch sparging calculator: http://seanterrill.com/2013/10/05/batch-sparging-calculator/
Sent from my Microsoft Bob

Beer is like porn. You can buy it, but it's more fun to make your own.
Refractometer Calculator | Batch Sparging Calculator | Two Mile Brewing Co.

Offline denny

  • Administrator
  • Retired with too much time on my hands
  • *****
  • Posts: 27137
  • Noti OR [1991.4, 287.6deg] AR
    • Dennybrew
Re: Batch Sparge Grain Bill Increase
« Reply #4 on: November 14, 2014, 01:41:53 pm »
I generally use Ken Swartz's Batch Sparge advice to increase my grain bill.  Normally I multiply the base grain by 1.09 or 1.08 - close to a lb of base malt.  I have been thinking that I should increase each of the fermentable grains in the grain bill together to reach the ~lb increase.  However, I am not 100% sure which grains are fermentable and which are not.  Can someone take a look and tell me if I am correct (below)?  Am I close?

I am brewing the Regal Pale Ale recipe again (for the third time - I love this stuff).  http://www.homebrewersassociation.org/homebrew-recipe/regal-pale-ale/ 

This is the grain bill:

8.5 lb (3.9 kg) | Pale 2-Row malt (fermentable)
10.0 oz (283 g) | 20° L Crystal malt (non fermentable)
5.0 oz (142 g) | 80° L Crystal malt (non fermentable)
5.0 oz (142 g) | CaraVienne malt (non fermentable)
7.0 oz (142 g) | Wheat malt (fermentable)

I actually worked with Ken on those figures by feeding him my data.  I overshot my OG every time.  we finally reached the conclusion that you should just know the efficiency of your system and adjust to that, not necessarily becasue you're batch sparging.  I average 83% efficiency batch sparging, so I certainly wouldn't want to add more grain.  Although I guess in a way I already am since that's apart of my overall system efficiency.
Life begins at 60.....1.060, that is!

www.dennybrew.com

The best, sharpest, funniest, weirdest and most knowledgable minds in home brewing contribute on the AHA forum. - Alewyfe

"The whole problem with the world is that fools and fanatics are always so certain of themselves, and wiser people so full of doubts." - Bertrand Russell

Offline BrewBama

  • Official Poobah of No Life. (I Got Ban Hammered by Drew)
  • *********
  • Posts: 6077
Batch Sparge Grain Bill Increase
« Reply #5 on: November 14, 2014, 08:50:21 pm »
...  I average 83% efficiency batch sparging...

What's your secret to 80+% efficiency. I usually get 70-ish%.
« Last Edit: November 14, 2014, 08:52:51 pm by BrewBama »

Offline dmtaylor

  • Official Poobah of No Life. (I Got Ban Hammered by Drew)
  • *********
  • Posts: 4730
  • Lord Idiot the Lazy
    • YEAST MASTER Perma-Living
Re: Batch Sparge Grain Bill Increase
« Reply #6 on: November 14, 2014, 09:13:41 pm »
What's your secret to 80+% efficiency. I usually get 70-ish%.

Crush well and sparge well.  Got your own mill?  That will hurt you if you don't, although you could try a double crush at your LHBS.  But if you can set your own mill tight at home, better.  You need to find the balance between crushing too light to where you efficiency suffers vs. crushing too hard to where you can't runoff or sparge very fast.  For most people the magic number is in the 80s.  My average right now is 84%.  It was higher in the past but I got worried that if it gets too high the beer might taste less grainy and more watery, due to less grain required to get the same amount of gravity.  Still need to test this theory further.

And try to get your first & second runnings to have equal volumes.  For example if your pre-boil volume is 7 gallons, then strive to get 3.5 gallons out of the mash and 3.5 gallons out of the sparge.  Science has proven that this will always maximize batch sparge efficiency.  Denny says it doesn't matter too much, but hey, my average efficiency is a point higher than his, so who you gonna believe?  ;)
Dave

The world will become a much more pleasant place to live when each and every one of us realizes that we are all idiots.

Offline fmader

  • Senior Brewmaster
  • ******
  • Posts: 1675
Re: Batch Sparge Grain Bill Increase
« Reply #7 on: November 14, 2014, 09:52:02 pm »
...  I average 83% efficiency batch sparging...

What's your secret to 80+% efficiency. I usually get 70-ish%.

Blue cooler.
Frank

Offline tonyccopeland

  • Assistant Brewer
  • ***
  • Posts: 129
Re: Batch Sparge Grain Bill Increase
« Reply #8 on: November 14, 2014, 10:31:10 pm »
I switched to a cooler batch sparge setup this summer and found making my mash thinner helped quite a bit, 1.5 quarts per  pound versus 1.2 quarts per pound improved my mash efficiency +11%.  I think running multiple batches with the same grist was helpful in troubleshhoting/dialing in my system.
-Tony

Offline BrewBama

  • Official Poobah of No Life. (I Got Ban Hammered by Drew)
  • *********
  • Posts: 6077
Batch Sparge Grain Bill Increase
« Reply #9 on: November 15, 2014, 06:48:30 am »
Great tips. I have a blue cooler and I calc to get equal runnings.  I do not have a grain mill (i hear Santa is coming to town). I have to try a thinner mash until then.

My mash lauter is usually lower than expected and my sparge lauter is usually higher than expected. It works out in the end to be in the 70(s).
« Last Edit: November 15, 2014, 06:51:40 am by BrewBama »

Offline Wort-H.O.G.

  • Official Poobah of No Life. (I Got Ban Hammered by Drew)
  • *********
  • Posts: 4439
  • Play Nice
    • Harvey's Brewhaus
Re: Batch Sparge Grain Bill Increase
« Reply #10 on: November 15, 2014, 06:55:26 am »
...  I average 83% efficiency batch sparging...

What's your secret to 80+% efficiency. I usually get 70-ish%.

+1 on leaving grain bill alone until you try the process with your system.  for me, my efficiency went up after Denny convinced me to give the batch sparge a try and see for myself. first key was buy my own mill and figure out how fine i could crush based upon my system ( i use copper manifold in bottom of my cooler). then managing my PH, and good mashing technique ensuring full conversion potential. for me, doing that gets me mid 80's efficiency all day long. i also stopped having any issues with over sparging - tannin extraction, etc.

good luck-dont be afraid to experiment.
Ken- Chagrin Falls, OH
CPT, U.S.Army
https://www.facebook.com/pages/Harveys-Brewhaus/405092862905115

http://braukaiser.com/wiki/index.php?title=The_Science_of_Mashing

Serving:        In Process:
Vienna IPA          O'Fest
Dort
Mead                 
Cider                         
Ger'merican Blonde
Amber Ale
Next:
Ger Pils
O'Fest

Offline HoosierBrew

  • I must live here
  • **********
  • Posts: 13031
  • Indianapolis,IN
Re: Batch Sparge Grain Bill Increase
« Reply #11 on: November 15, 2014, 06:57:47 am »
...  I average 83% efficiency batch sparging...

What's your secret to 80+% efficiency. I usually get 70-ish%.

+1 on leaving grain bill alone until you try the process with your system.  for me, my efficiency went up after Denny convinced me to give the batch sparge a try and see for myself. first key was buy my own mill and figure out how fine i could crush based upon my system ( i use copper manifold in bottom of my cooler). then managing my PH, and good mashing technique ensuring full conversion potential. for me, doing that gets me mid 80's efficiency all day long. i also stopped having any issues with over sparging - tannin extraction, etc.

good luck-dont be afraid to experiment.

+1
Jon H.

Offline Wort-H.O.G.

  • Official Poobah of No Life. (I Got Ban Hammered by Drew)
  • *********
  • Posts: 4439
  • Play Nice
    • Harvey's Brewhaus
Re: Batch Sparge Grain Bill Increase
« Reply #12 on: November 15, 2014, 07:35:08 am »
Here's my mash I just finished using principles I listed previously:

Ken- Chagrin Falls, OH
CPT, U.S.Army
https://www.facebook.com/pages/Harveys-Brewhaus/405092862905115

http://braukaiser.com/wiki/index.php?title=The_Science_of_Mashing

Serving:        In Process:
Vienna IPA          O'Fest
Dort
Mead                 
Cider                         
Ger'merican Blonde
Amber Ale
Next:
Ger Pils
O'Fest

Offline denny

  • Administrator
  • Retired with too much time on my hands
  • *****
  • Posts: 27137
  • Noti OR [1991.4, 287.6deg] AR
    • Dennybrew
Re: Batch Sparge Grain Bill Increase
« Reply #13 on: November 15, 2014, 10:16:51 am »
...  I average 83% efficiency batch sparging...

What's your secret to 80+% efficiency. I usually get 70-ish%.

I don't really try for it...it just happens.  I crush very fine, I use a high liquor to grist ratio, I give the mash plenty of time to fully convert, my cooler has no dead space to account for...I dunno, there's no secret....it's just what I do.
Life begins at 60.....1.060, that is!

www.dennybrew.com

The best, sharpest, funniest, weirdest and most knowledgable minds in home brewing contribute on the AHA forum. - Alewyfe

"The whole problem with the world is that fools and fanatics are always so certain of themselves, and wiser people so full of doubts." - Bertrand Russell

Offline denny

  • Administrator
  • Retired with too much time on my hands
  • *****
  • Posts: 27137
  • Noti OR [1991.4, 287.6deg] AR
    • Dennybrew
Re: Batch Sparge Grain Bill Increase
« Reply #14 on: November 15, 2014, 10:17:51 am »

And try to get your first & second runnings to have equal volumes.  For example if your pre-boil volume is 7 gallons, then strive to get 3.5 gallons out of the mash and 3.5 gallons out of the sparge.  Science has proven that this will always maximize batch sparge efficiency.  Denny says it doesn't matter too much, but hey, my average efficiency is a point higher than his, so who you gonna believe?  ;)

which only proves my point!  :)
Life begins at 60.....1.060, that is!

www.dennybrew.com

The best, sharpest, funniest, weirdest and most knowledgable minds in home brewing contribute on the AHA forum. - Alewyfe

"The whole problem with the world is that fools and fanatics are always so certain of themselves, and wiser people so full of doubts." - Bertrand Russell