I always get a kick out of reading Jack’s thoughts on the matter of crush size. I cut and pasted it here:
CRUSH QUALITY
The use of the word "quality" is subjective and has no quantifiable meaning in this application. What one MEASURES is the statistical distribution of the grist size, viz., the percentage of the grist that passes through an industry standardized set of sieves. There are published examples of grist analysis that are considered typical of what a large commercial brewery should look for but there is no such thing as a single standard of quality that is ideal for every system. Unless you run malt through a flour mill or coffee grinder, there is no way one can look at the grist and determine it's "quality". The proof of the pudding is the extract YOU get in YOUR system and not some perceived idea of "crush quality".
Furthermore, it is impossible to over-crush malt in a JSP MALTMILL. This is particularly true of the pre-adjusted mill and virtually true on the adjustable mill because the spacing is fixed at one end to the same value as the pre-adjusted mill. The mill may be adjusted to produce a finer grist than might be ideal for a particular system but it will NEVER be finer than the so-called "textbook crush".
The issue of "husk damage" is also a common subject of concern among the pundits but a lack of understanding of the problem has produced much unnecessary concern. The husk provides the material for the filter bed that clears the wort but the wort does not travel through a husk, it goes around it and it is the edges that snatch and retain the particles filtered. Up to a point, the smaller the particles are, the more efficient will be the filtering. We get into trouble when the mill pulverizes husk into particles so small that they can not be distinguished from the starch particles. No modern multiple roller mill is capable of doing this so it is really a non-issue unless we are dealing with mills designed for another purpose or with a single roller.
There are reasons why grist analysis is important to megabrewers and it is based on the bottom line of the P & L statement. What is best for the megabrewer is not necessarily best or even good for the homebrewer. One can achieve the textbook type grist analysis with an adjustable MALTMILL or something that looks very little like it with the "pre-adjusted" MM but I defy anyone to prove that the beer they make is in any way measurably different. Fact is, the fixed mill grist is more forgiving and easier to mash, lauter and extract than the finer crush that the other can achieve.
One final point on adjustable mills is worth putting on the table. It is frequently suggested that the one sided adjustability of the MM is a limitation when in fact, this is actually the key to the so called "text book crush".
If you look at the oft published drawing of a six roller mill, you will note that the roller spacings are about .050", .030" and .012" from top to bottom. It just so happens that, when an adjustable MM is set to near contact at the adjustable end, one gets those same numbers at the fixed end, center and adjustable end respectively. The end result is that the random distribution of grain across the length of the rollers provides about the same grist distribution as a six roll mill.
This situation is enhanced as the roller length is increased and probably could not be reproduced in a mill with shorter rollers. I also doubt that short rollers could be operated at such a skew without binding and/or damage to the bearings.
I repeat my challenge to anyone to prove that they get better beer using any mill out there than from a fixed MM. Not surprisingly, I hear from people who have had mills for years who call to ask what the knob on the side is for or who know what it is for but have never adjusted the mill since receiving it.
HOWEVER, to silence the skeptics, we do offer a mill, (Model AA) adjustable at both ends, for a nominal additional cost but few of them are willing to put their money where their mouth is.
Jack Schmidling Productions, Inc.
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