Hi Everyone -
I've brewed for years and always thought of cleanliness as THE most important ingredient. No matter how studious (eg dismantle valves, thorough use of Star San) once in a while I get a contaminated beer from some microorganism.
I JUST learned that the Star San site says to use their product within an hour! They say, "Star San is an EPA registered sanitizer and must be used immediately. We do not recommend using it if has been in solution longer than an hour."
THERE's my culprit! I've saved Star San in mixture from one brew to the next, usually changing out wfter two brew projects. I further read on their site that Star San converts to sugar (thus the reason it is not harmful to us humans).
I've been sanitizing with sugar water!
I just wanted to share to save others from the same problem!
I haven't read thru all of the replies. However, in my own experience, I'd recommend checking all values and any adapters. Years ago, I bought a Blickmann fermenter from another homebrewer for a, IMO, crazy low price. I asked them, "OK, what's the catch?". They honestly replied, "All of my batches are infected.". While we quaffed a few at a brewpub I quizzed the seller as to what was causing the infection. I had some clues. Paid him for the Blickmann fermenter and ran away like he*l before he changed his mind.
Arriving home with the Blickmann fermenter I do a complete tear down. Remove all of the ball valves and barbs. My plan is to take apart all of the ball values, inspect, definitely clean or replace as needed. However, it was immediately apparent the cause of the infections. A nylon barb on one of the valves. The nylon barb was filled with mold! Wasn't easy to see while still attached with to the ball valve. I quickly threw the nylon barb and ball valve into the trash outside. I installed a new ball valve and a new stainless barb and have had zero problems since. I've now had the fermenter for 8 years without problems. Recently brewed a cream ale in the fermenter. Of course I had to sample before cold crashing. Yum.