I've switched my technique and equipment around recently. I used to gravity drain my hot, manually whirlpooled wort through a plate chiller right to the fermenter. Overall, the technique worked really well, and I was able to dump large amounts of cones and pellets into the boil without any containment. A side pickup tube with a small screen kept the chiller from ever clogging. The only problem is that I'd have to have the kettle way up high on a platform and you'd have to use a stepladder to see the top. This is a bit precarious with 20gal of wort up there.
Now I have a pump that I've put to use. I can't whirlpool with the pump as I'm guessing it would clog up the chiller in short order, using un-contained hops that is. I read a bunch about the utah biodiesel hang-on-the rim deals and bought an 8'' one with 400um mesh. Seemed like people liked them. Seemed like a good idea as I could add hops throughout the boil and I'd be able to recirculate through the chiller to chill in the kettle before pumping to the fermenter. I haven't had good luck. Hop utilization is WAY less than I'm used to. Several times throughout the boil, I pour a gallon or two through the basket. I also lift it up to drain a few times as well. By the end of the boil it's pretty clogged. Seems like mostly break, not hops. There's no way the thing will drain as fast as the pump will transfer to the fermenter. The last time I had to lift it out and tilt/pour to drain the trapped wort through upper parts of the cylinder which had yet to be clogged. These parts would clog almost immediately. I did manage to get most of the wort out however.
I'm ok with having to perform this last step, other than the fact that flameout hops aren't going to be doing much. The biggest issue is that the hops are certainly not getting utilized properly. First trial was an esb with 35ibu. It basically had no bitterness or hop character. The second was a 1.066 roasty holiday ale. The hops calculated to 120ibu in beersmith. snpa is more bitter than this beer. The most recent is a bock but I've yet to sample it - still in the fermenter. Does anybody have any inputs or comments? I'm sure I didn't read about the average user of these things having the issues I'm dealing with. Am I missing something?
Cheers!